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Stored Energy Hazards Basic Overview


When it comes to torch cutting, there are several stored energy hazards that workers should be aware of and take precautions against. Here are a few examples:


1. Compressed Gas Cylinders: Torch cutting often involves the use of compressed gas cylinders, such as oxygen and fuel gas cylinders (e.g., acetylene, propane). These cylinders store gases under high pressure, presenting hazards like potential leaks, cylinder rupture, or explosion if mishandled or exposed to heat or flames.


2. Stored Electrical Energy: In some torch cutting setups, electrical energy is used to power the cutting equipment. This can include electrical cables, transformers, capacitors, or stored electrical energy in the form of batteries or capacitors. These energy sources can pose electric shock hazards if not properly handled or isolated.


3. Mechanical Energy: Torch cutting may involve machinery or equipment that stores mechanical energy, such as rotating parts, springs, or tensioned cables. If not properly locked out or secured, sudden release of mechanical energy can lead to serious injuries.


4. Stored Thermal Energy: Torch cutting generates intense heat, resulting in stored thermal energy in the workpiece, surrounding materials, or even the cutting equipment itself. Contact with hot surfaces or materials can cause burns or other thermal injuries.


To mitigate these stored energy hazards, it is crucial to follow proper safety practices:


- Receive appropriate training on the safe handling and use of torch cutting equipment.

- Conduct a thorough assessment of the work area to identify potential stored energy hazards.

- Ensure proper lockout/tagout procedures are followed when working with electrical or mechanical energy sources.

- Regularly inspect and maintain all equipment, including cylinders, hoses, and electrical components, to detect any signs of damage or malfunction.

- Use appropriate personal protective equipment (PPE), such as heat-resistant gloves, face shields, and flame-resistant clothing, to protect against thermal hazards.

- Follow established safe work procedures and guidelines specific to torch cutting operations.


By being aware of the potential stored energy hazards associated with torch cutting and implementing the necessary safety measures, workers can reduce the risk of accidents and injuries in the workplace.

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